I don't "buy" the mismatch theory, CIP (Euro) and SAMMI (US) specifically work to "harmonize" critical dimensions, and in any case PPU is Euro.
Looking at the cases pictures I wonder if there is a lump of something on the chamber wall in the area of the case body. A Headspace guage is cut away in this area so might have chambered ok and told the GS that it was within spec. It wouldn't necessarily have highlighted a chamber anomaly.
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