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yep.....if it gets to the stage where you are eyeing up the wifes nail polish as a way to stop them falling out then you have got your moneys worth out of the brass and should turn em into whistles...

Depending on the case.

Second hand brass and generic wind it down till it touches the shell holder die instructions have a lot to answer for especially with rimmed/belted cases.

Case head seperation just shouldn't...

Good spotting, iv had a 303 one of unknown history separate fully on me, got off lightly.

How many firings and what is your sizing procedure ?