Well I did abandon physics in Form 6 as neither my head nor my math was up to it, but happy to take you word for it. The dealer agrees with you and in a nutshell offered the the 3 lug bolt design found on the Ruger, and other rifles, is inclined to produce this extraction issue when, like you say, brass is resized enough to chamber but not sufficiently at the last few mm of the base which expands to cause a bind. A 2 lug like a Mauser design has a lot more extraction power, apparently. So the fix according to the dealer is to look for issues like the press is not sufficiently anchored to prevent "bounce" and incomplete FL sizing, operator error, slightly overspec dies. He didn't say but probably case brass variations also. Anyway, he is lending me a set of used Hornady dies to try something different. Not having a small base die. After that it will be sending some off to @sneeze to run thru his. We are marking the cases that won't extraction until they cool.
Interesting problem. Thanks for all the input. Will update.