Have you tried using vacuum bagging for the epoxy, you can make a cheap set up using an old fridge compressor, I use to make kite and surf boards out of paulownia with fliers and fish tails and the vac bagging helped in getting the carbon or FG cloth to fit complex curves. The other benefit of vac bagging is that you will get a lighter finished product as you dont tend to use as much epoxy as hand layups
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